To appreciate how labwasher cleaning validation can help your organization, it helps to take a bird’s eye view of its objectives. They are to ensure consistency, quality and compliance with the FDA’s Current Good Manufacturing Practice (cGMP) regulations — regulations with a laser focus on a manufacturing process’ ability to create safe and effective products. Again and again.
The validation procedure starts with examining the big picture, the cleaning process, and then investigates the equipment that plays a pivotal role in executing each task. The purpose of the exercise is to furnish evidence to assure regulators and customers. This data you gather shows in black and white that your cleaning process will consistently deliver laboratory glassware that meets required specifications for cleanliness.
Many benefits flow from these objectives. They include:
1. Conformance with Regulatory Requirements
Validating all of the processes involved in bringing a drug to market is not an option. It is an FDA requirement. The most obvious reason for validation, therefore, is to ensure that your lab glassware cleaning process is in compliance with the FDA’s regulations.
2. Reduced Downtime
Since labwasher validation guarantees residue-free washing results every time, it enables you to avoid downtime due to dirty glassware.
3. Improved Quality
In pharmaceuticals, quality cannot be an afterthought. Because validation focuses the two essential ingredients of pharmaceutical quality, safety and efficacy, it is a natural step toward a goal of quality improvement. It make sure that medicinal products will perform according to expectations and the risk of contamination from impurities is brought as close to zero as possible.
4. Reduced Risk of Recalls
Contamination of drugs due to poor cleaning processes can compromise their safety and effectiveness, resulting in health hazards and even fatalities. Product recalls follow quickly on the heels of tainted drugs, shaving bottom lines, eating up time and sullying reputations. Clearly, all manufacturers strive to avoid such disasters.
5. Productivity
The validation process makes sure you have a systematic approach that produces good results without fail. In this way, it improves productivity. Because of the efficiency-boosting power of validation, even labs involved strictly with preliminary research and discovery that work outside of cGMP environments, are validating their cleaning processes. These labs include, for example:
- Non-pharmaceutical labs that create products for clinical testing under cGMP
- Contract labs that must use ironclad to avoid cross-contamination between multiple customers’ orders
- Quality control labs
- Labs involved in preliminary research and discovery
Obviously, there are many benefits to labwasher validation that go beyond compliance with cGMP regulations. These include increasing quality, productivity, and speed to market as well as reducing downtime and recalls. Given the many advantages of labwasher validation, you may be ready to get started with the process. How you do so will depend on the precise nature of your operations. However, there are usually three steps. First, define the cleaning process. Next, describe it in detail, usually including written standard operating procedures. Finally, qualify the labwasher and validate the cleaning process.
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